Experimental and computational study of a high-speed direct injection diesel engine with high-pressu

Researchers: D. Melas, Dr. Y. Zhu

Supervisors: Prof. N. Ladommatos, Prof. H. Zhao

Sponsors: Ford Motor Company

Objective & Methodology

To investigate the effect of piston bowl geometry on the performance and emissions of a HSDI diesel engine.

Flowchart showing Propose piston bowl shape -> CFD analysis -> CFD results / choose new piston bowl design -> Engine Tests with the new piston bowl sh

Ford 2.0l HSDI CR Diesel Engine

Number of Cylinders 4
Bore (mm) 86
Stroke (mm) 86
Connecting Rod Length (mm) 160
Piston Bowl Volume (cm3) 21.7
Compression Ratio 18.2:1
Fuel System D.I. with Common Rail
Number of Injection Holes 6
Injection Hole Diameter (mm) 0.159
Injection Cone Angle (deg) 154

Computational Mesh

Computational mesh showing the different bowls being tested

Experimental Results

Full Load

BSFC at full load condition (2000-rpm maximum torque, 4000-rpm maximum power @ optimum protrusion) for Piston Bowl Shape 1, 2 and 3BMEP at full load test condition (2000-rpm maximum torque, 4000-rpm maximum power @ optimum protrusion) for Piston Bowl Shape 1, 2 and 3

(Left) BSFC at full load condition (2000-rpm maximum torque, 4000-rpm maximum power @ optimum protrusion) for Piston Bowl Shape 1, 2 and 3
(Right) BMEP at full load test condition (2000-rpm maximum torque, 4000-rpm maximum power @ optimum protrusion) for Piston Bowl Shape 1, 2 and 3

Part Load

Total NOx and particulates for the 5-modes tests for Piston Bowl 1, 2 and 3Total BSFC for the 5-modes tests for Piston Bowl 1, 2 and 3

(Left) Total NOx and particulates for the 5-modes tests for Piston Bowl 1, 2 and 3
(Right) Total BSFC for the 5-modes tests for Piston Bowl 1, 2 and 3

In-cylinder Equivalence Ratio & Temperature @ 1600rpm

 

18° ATDC

24° ATDC

Bowl 1

18 degree ATDC, Bowl 1

24 degree ATDC, Bowl 1

Bowl 2

18 degree ATDC, Bowl 2

24 degree ATDC, Bowl 2

Bowl 3

18 degree ATDC, Bowl 3

24 degree ATDC, Bowl 3


Page last updated: Monday 09 July 2012