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Life Cycle Analysis and Carbon footprint Analysis of Structural Automotive Parts

Applications are invited for one full-time PhD Studentships within the Department of Mechanical and Aerospace Engineering funded jointly by the industry and the Department. The PhD studentship is for a period of three (3) years effective from 1 March 2023 or as soon as possible. The successful applicant will have full tuition fee paid. In addition, a home student will receive an annual stipend (bursary) of £19,668. For a successful overseas student, partial subsidy to living expenditure will be provided, subject to funding availability.

Carbon emissions from cars are a huge contributor to total CO2 emissions. The average passenger car emits 4.6 metric tons of CO2 annually. The processing of raw materials for auto-manufacturing is extremely energy-intensive, and manufacturing a new car typically requires the same amount of energy as the lifecycle of driving it. Environmental pressure in response to issues like climate change has resulted in greater transparency within the auto industry. Original Equipment Manufacturers (OEMs) and tier manufacturers are working to reduce their footprint, through recycled materials and renewable energy, and using innovative process and technologies. However, exact measurement and reporting of the carbon footprint of manufacturing process/techniques and the finished parts, is still not clear. To date it has been difficult to establish a standard carbon footprint of a car’s life cycle because different styles and energy-types have varying levels.

This PhD project jointly funded by Brunel University London and an industrial partner aims to develop practical techniques to calculate the carbon footprint of automotive parts according to the reality of manufacturing facility and process used at the industrial partner. The work includes: (1) General understanding of the manufacturing processes used in the industry; (2) Establishment of a database according to published data and the measured data used in production where application; (3) Definition of a setup model for Life Cycle Analysis (LCA)and carbon footprint for automotive parts made by aluminium and/or steels materials; (4) Correlation and validation of these models using representative parts and different processing routes; (5) Assessment of application of recycled materials and different locations for manufacturing.

Applicants should submit the documents below to be considered. Informal enquires may be addressed to Professor Ji shouxun.ji@brunel.ac.uk or Dr Bin Wang bin.wang@brunel.ac.uk via email.

Eligibility

Applicants will have or be expected to receive a minimum 2:1 or 1st class degree in Mechanical Engineering, Material Sciences or Manufacturing or Chemical Engineering or a related discipline. A Masters qualification is an advantage but not essential. Applicants must be eligible for home tuition fees either through nationality, residency (living in the UK for at least three years and not wholly for educational purposes) or other connection to the UK.

How to apply

Please e-mail all the documents listed below in ONE PDF file to

cedps-pgr-office@brunel.ac.uk by noon on 28.02.2023:

  • Your up-to-date CV;
  • A one A4 page personal statement setting out why you are a suitable candidate (i.e.: your skills and experience);
  • A copy of your degree certificate(s) and transcript (s);
  • Names and contact details for two academic referees;
  • Evidence of English language capability to IELTS 6.5 (minimum 6.0 in all sections), if applicable

Please, remember to put the project title in the subject of your email.

Interviews will take place during March 2023

Meet the Supervisor(s)


Bin Wang - Bin Wang graduated with BEng (1985) in Solid Mechanics from Xi’an Jiaotong University, MSc (1988) by research in Dynamics and PhD (1991) in Applied Mechanics, both from University of Manchester (formerly UMIST). He had been an academic staff member of Nanyany Technological University (Singapore), Deakin (Australia), Brunel, Manchester and Aberdeen University before returning to Brunel in July 2011. At Brunel he has held roles as the Chairperson of the Board of Study in Mechanical, Aerospace and Automotive Engineering, Year 1 Tutor, Programme Director of MSc Structural Integrity, and now the Vice Dean Internatioanl of the College.

Shouxun Ji - Prof. Shouxun Ji is currently a Professor at Brunel University London. He has been focusing on the development of lightweight materials and structures for the automotive industry, aerospace, powered tools, and other sectors. The main activities include purpose-developed aluminium alloys and magnesium alloys with improved ductility, strength (at ambience and elevated temperatures), modulus and thermal conductivity, and the hybrid structures using different materials and different joining techniques. He is also working on new materials and structures for special applications, such as materials for explosive cords and high strength casting materials for aircraft. His works have helped industrial partners to deliver several products in massive manufacturing. Recently, he worked with world leading company to develop magnesium alloys for small engine applications, which requires improved strength and thermal conductivity at room temperature and at elevated temperatures. Prof. Ji have plenty experiences in high pressure die casting including die structure design, gating system design and optimisation, casting process and casting materials. He also worked extensively on other shaped-casting processes such as sand casting, gravity casting, low pressure die casting, semi-solid metal processing of rheo-die casting, rheo-extrusion, and rheo-twin roll casting. His previous works also included cast irons (spheroidal graphite cast iron and austempered ductile iron) and copper alloys. Prof. Ji has published more than 130 papers in the peer-reviewed scientific Journals and more than 20 international patents. He is the member of three ISO technical committee and one BSI technical committee and the editorial member of three scientific journals.  CITATIONS & h-INDEX https://scholar.google.com/citations?hl=en&user=2FqHYcIAAAAJ https://www.scopus.com/authid/detail.uri?authorId=14321442000 ORCID ID: http://orcid.org/0000-0002-8103-8638 RESEARCH AWARDS The 2023 award of excellence in the commercial cast product category from International Magnesium Association (IMA) for high temperature magnesium alloy small engine cylinder. Award for ‘Person of the Year 2022’ from International Magnesium Science and Technology Society for the achievement in magnesium research and development.  National innovation award in 2017 from CMF UK for advancing casting materials and development of aluminium alloys.